UNS S31803 Square Bars, SS 2205 Square Bars, Duplex Steel 2205 Square Bars Supplier, Manufacturer and Exporter in India
Din 1.4462 Duplex Steel 2205 Square Bars, Duplex Steel UNS s31803 Square Bars, Duplex Steel 2205 Square Bars, Duplex Steel 2205 Square Bars Suppliers in India.
GENERAL PROPERTIES:
Duplex 2205 is a two-phase, ferritic, austenitic 22% chromium, 3% molybdenum, 5 to 6% nickel alloyed stainless steel. It is the most widely used duplex stainless steel grade and is characterized by high yield strength, double that of the standard austenitic stainless steel grades. It also demonstrates good fatigue strength, as well as outstanding resistance to stress corrosion cracking, crevice, pitting, erosion, and general corrosion in severe environments.
APPLICATION:
- Chemical processing, transport and storage – pressure vessels, tanks, piping, and heat exchangers
- Oil and gas exploration and processing equipment – piping, tubing, and heat exchangers
- Marine and other high chloride environments
- Effluent scrubbing systems
- Pulp and paperindustry – digesters, bleaching equipment, and stock-handling systems
- Cargo tanks for ships and trucks
- Food processing equipment
- Biofuels plants
COROSSION RESISTANCE:
- Due to its high chromium, molybdenum, and nitrogen content, Duplex 2205 demonstrates superior corrosion resistant properties to 316 and 316L in most environments
- Chromium, molybdenum, and nitrogen content also provide high resistance to pitting and crevice corrosion, even in oxidizing and acidic solutions
- Resistant to chloride stress corrosion cracking and temperatures of up to about 302°F (150°C)
- The presence of ferrite provides for good performance of Duplex 2205 in caustic environments
HEAT RESISTANCE:
- Similar to other duplex stainless steels, Duplex 2205 has good oxidation resistance at high temperatures
- Subject to embrittlement when exposed to temperatures above 572°F (300°C) even when exposed for short periods of time; Duplex 2205 is therefore not recommended for use above 572°F (300°C)
WELDING CHARACTERISTICS:
- Possesses good weldability
- Should not generally be welded without filler metal as this may result in excessive ferrite
HEAT TREATMENT:
- Annealing temperature range is 1868 to 2012°F (1020 to 1100°C)
- Cannot be hardened by heat treatment – but Duplex 2205 does work-harden
- Special consideration is needed to compensate for a higher coefficient of thermal expansion to avoid warping and distortion
PROCESSING - HOT FORMING:
Most Duplex 2205 producers recommend a maximum hot forming temperature between 2010 and 2100°F (1100 to 1150°C). If the shape of the work piece is not compact, the edges may be significantly cooler than the bulk, and there is risk of cracking in the cooler regions.
PROCESSING - COLD FORMING:
Duplex 2205 has shown good formability in a variety of fabrications. The high strength of Duplex 2205 can pose problems. Even when the equipment has sufficient power, allowance must be made for higher spring-back caused by the grade's high strength.
MACHINABILITY:
Duplex 2205 is somewhat more difficult to machine than the 300 series austenitic stainless steels. Higher cutting forces are required and more rapid tool wear is typical. Some guidelines for machining are: A) Use powerful, rigid machines with extremely strong rigid mounting of tools and work piece, B) Minimize vibration by keeping the tool extension as short as possible, C) Use a nose radius on the tool, no longer than necessary, for carbides that have a sharp edge while still providing adequate strength, D) Design machining sequences to always provide for a depth of cut below the work hardened layer resulting from the previous passes.
CHEMICAL PROPERTIES:
| C | Mn | Si | P | S | Cr | Mo | Ni | N | |
|---|---|---|---|---|---|---|---|---|---|
| 2205 (S31803) |
0.03 max |
2.0 max |
1.0 max |
0.03 max |
0.02 max |
min: 21.0 max: 23.0 |
min: 2.5 max: 3.5 |
min: 4.5 max: 6.5 |
min: 0.08 max: 0.20 |
| 2205 (S32205) |
0.03 max |
2.0 max |
1.0 max |
0.03 max |
0.02 max |
min: 22.0 max: 23.0 |
min: 3.0 max: 3.5 |
min: 4.5 max: 6.5 |
min: 0.14 max: 0.20 |
MECHANICAL PROPERTIES:
| Grade | Tensile Strength ksi (min) |
Yield Strength 0.2% ksi (min) |
Elongation % | Hardness (HB) MAX |
|---|---|---|---|---|
| 2205 | 90 | 65 | 25 | 217 |
PHYSICAL PROPERTIES:
| Density lbm/in3 |
Electrical Resistivity mW•in |
Thermal Conductivity (BTU/hr•ft•°F) |
Heat Capacity BTU/lbm•°F |
Electrical Resistivity (in x 10-6) |
|
|---|---|---|---|---|---|
| at 68°F | 0.278 | 27.6 | 8.7 | 0.112 | 33.5 |
| at 212°F | 26.1 | 9.2 | 0.119 | 35.4 | |
| at 392°F | 25.4 | 9.8 | 0.127 | 37.4 | |
| at 572°F | 24.9 | 10.4 | 0.134 | 39.4 |
SQUARE BAR PRODUCT OVERVIEW:-
| Stainless Steel Square Bar | |
|---|---|
| Thickness Range of Stainless Plate | 3/16″ THRU 4″ (LARGER SIZES AVAILABLE UPON REQUEST) |
| Grades | 202, 304/304L, 316/316L,304H, 316H, 309/S, 310/S, 317/L, 321/H, 347/H, 904L, 330, 254SMO, 410. In duplex grades, we can supply 2205 and 2507. Some nickel Alloy such as alloy 200/201, C276, Alloy 400, Alloy 600, Alloy 625, Alloy 800H, Alloy 800HT, 254SMO, AL6XN and others Titanium alloys and copper alloys are also available |
INVENTORY:-
- X = Stocked Item
- P = Call For availability square bar can be cut to size.
- Square bar can be polished per customer specifications.
- Square bar is stocked in Penn met 2000 for improved machinability.
| Size in Inches | Wt per Ft | Wt per 12′ | 303 | 304/L | 316/L | 416 |
|---|---|---|---|---|---|---|
| 3/16″ | 0.120 | 1.440 | X | X | X | P |
| 1/4″ | 0.210 | 2.52 | X | X | X | P |
| 5/16″ | 0.330 | 3.96 | X | X | X | X |
| 3/8″ | 0.480 | 5.76 | X | X | X | X |
| 7/16″ | 0.650 | 7.80 | X | X | X | X |
| 1/2″ | 0.850 | 10.20 | X | X | X | X |
| 9/16″ | 1.080 | 12.96 | X | X | X | X |
| 5/8″ | 1.330 | 15.96 | X | X | X | X |
| 3/4″ | 1.910 | 22.92 | X | X | X | X |
| 7/8″ | 2.610 | 31.32 | X | X | X | X |
| 1″ | 3.400 | 40.80 | X | X | X | X |
| 1-1/8″ | 4.310 | 51.72 | X | X | X | X |
| 1-1/4″ | 5.320 | 63.84 | X | X | X | X |
| 1-3/8″ | 6.400 | 76.80 | X | X | X | X |
| 1-1/2″ | 7.600 | 91.20 | X | X | X | X |
| 1-3/4″ | 10.400 | 124.80 | X | X | X | X |
| 2″ | 13.600 | 163.20 | X | X | X | X |
| 2-1/4″ | 17.200 | 206.40 | X | X | X | X |
| 2-1/2″ | 21.300 | 255.60 | X | X | X | X |
| 3″ | 30.63 | 367.56 | X | X | X | P |
| 4″ | 54.40 | 652.80 | X | X | X | P |
PROCESSING:-
Customers can select a number of processing options to produce stainless steel bars to their exact specifications, reducing materiel costs, production time, scrap and internal handling.
| Long Product Processing Services Overview | |
|---|---|
| Square Bar Cutting | Products cut include Round Bar, Flat bar, Hex bar, Square bar, Tubing and Hollow Bar, Pipe, Angles, channels, Beams and Tees. Thickness range is 1/16″ to 28″ diameter |
| Square Bar Production Cutting | Penn Stainless can provide production cutting for product diameters up to 4″. We utilize Amanda Production Equipment to achieve these precision cuts with tight tolerances. |
| Square Bar Polishing | Products polished included all tubular products, with OD & ID polishing available, Round Bar, Square Bar, Hex & Flat bar, Angles, Uneven Leg Angles, beams, and other shapes. |
TOLERANCES FOR COLD AND HOT SQUARE BARS
COLD FINISHED SQUARE BAR TOLERANCES:
| CF Tolerances | Plus | Minus |
|---|---|---|
| 1/8″ to 5/16″ (exclusive) | 0.000 | 0.002 |
| 5/16″ to 1/2″ (exclusive) | 0.000 | 0.003 |
| 1/2″ to 1″ (inclusive) | 0.000 | 0.004 |
| over 1″ to 2″ (inclusive) | 0.000 | 0.006 |
| over 2″ to 3″ (inclusive) | 0.000 | 0.008 |
COLD FINISHED SQUARE BAR STRAIGHTNESS TOLERANCES:
CF: 1/16 inch in any 5 foot; but may not exceed 1/16 X (length in ft/5)
HOT FINISHED SQUARE BAR TOLERANCES:
| HF Tolerances | Plus | Minus | Out of Sq |
|---|---|---|---|
| Over 7/8″ to 1″ (inclusive) | 0.009 | 0.009 | 0.013 |
| Over 1″ to 1-1/8″ (inclusive) | 0.010 | 0.010 | 0.015 |
| Over 1-1/8″ to 1-1/4″ (inclusive) | 0.011 | 0.011 | 0.016 |
| Over 1-1/4″ to 1-3/8″ (inclusive) | 0.012 | 0.012 | 0.018 |
| Over 1-3/8″ to 1-1/2″ (inclusive) | 0.014 | 0.014 | 0.021 |
| Over 1-1/2″ to 2″ (inclusive) | 1/64 | 1/64 | 0.023 |
HOT FINISHED SQUARE BAR STRAIGHTNESS TOLERANCES:
HF: 1/8 inch in any 5 foot; but may not exceed 1/8 X (length in ft/5)
STAINLESS STEEL SQUARE BAR SPECIFICATIONS:
| Stainless Steel Square Bar Specifications | |
|---|---|
| ASTM A276 | This specification encompasses cold-finished or hot-finished bars, including rounds, squares, and hexagons, and hot-rolled or extruded shapes, such as angles, tees, and channels in the more commonly used types of stainless steels. |
| ASTM A479 | This specification includes cold and hot finished stainless steel bars, including rounds, squares, and hexagons, and hot-rolled or extruded shapes such as angles, tees, and channels. |
| ASTM A484 | This specification includes wrought stainless steel bars, shapes, forgings, and billets or other semi-finished materials, except wire, for forging. The materials are available in four types of conditions. |
| ASTM A582 | This specification includes cold or hot finished bars, which are suitable for machining processes. This specification includes rounds, squares, and hexagons, from common types of stainless free-machining steels. |
| ASTM B473 | This specification includes nickel alloy bar & wire, which can be produced in a solution-annealed condition, stabilized-annealed condition, or annealed condition. |
We export our DUPLEX STEEL UNS S31803 SQUARE BARS products to Western and Eastern Europe, Saudi Arabia, Bangladesh, United States, United Arab Emirates, Canada, Angola, Argentina, Austria, Azerbaijan, Pakistan, Peru, Chile, Spain, France, United Kingdom, Indonesia, Israel, Iran, Kuwait, Mexico, Malaysia, Nigeria, Serbia, Singapore, Taiwan, Chile, Venezuela, Ecuador, Netherlands, Brazil, Colombia, Ghana, Iran, Denmark, Poland, Australia, Afghanistan, Bahrain, Costa Rica, Egypt, Iraq, Jordan, South Korea, Kazakhstan, Sri Lanka, Lithuania, Norway, Oman, Philippines, Poland, Qatar, Russia, Vietnam, South Africa, Nigeria, Mexico, Turkey, Hungary, Algeria, Belarus, Belgium, Bhutan, Bolivia, Bulgaria, Croatia, Czech Republic, Estonia, Finland, Greece, Italy, Japan, Libya, Romania, Thailand, Trinidad & Tobago,Tunisia, Ukraine, Yemen, Hong Kong, Gabon, China, Portugal, Switzerland, New Zealand, Sweden, Slovakia, Kenya, Lebanon, Morocco, Mongolia etc. We are sure that we also can cover the requirements requested by your company you can email us at harshsteel@ymail.com for your instant requirements.
